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熱噴涂設備-噴鋅機-噴鋁機

 

靜電噴涂產品品類

熱噴塑機(噴鋅機,噴鋁機,噴鋅鋁合金型材類機)品類

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴塑料系流程:以某樣供暖系統將噴塑料裝修原料(電子線或粉材)加熱,吸熱的裝修原料進行熔融或半熔融情況的顆粒,那些顆粒以擠壓室內空氣為趨勢以需的加速度的沖擊并磨合在基體表面,進行兼具需性的噴塑料層。

·以給出主軸的區別,可包含丙烷燃燒物法和發熱器法。一方面也包括丙烷燃燒物烈火粉末靜電噴漆、爆管粉末靜電噴漆及飛速烈火粉末靜電噴漆(HVOF);因此涵蓋電弧放電粉末靜電粉末靜電靜電靜電粉末靜電噴涂及等鋁化合物粉末靜電粉末靜電靜電靜電粉末靜電噴涂(又分過熱蒸汽等鋁化合物粉末靜電粉末靜電靜電靜電粉末靜電噴涂與水穩等鋁化合物粉末靜電粉末靜電靜電靜電粉末靜電噴涂)。粉末靜電粉末靜電靜電靜電粉末靜電噴涂工序對耐磨涂層發生核心不良影響的是粉末靜電粉末靜電靜電靜電粉末靜電噴涂溫(苛刻的說,是溶滴碰撞基軀干部面時的溫)和溶滴碰撞的表面的轉速。

·斯特爾熱涂裝軟件重要廣泛用在電力鐵塔、燈桿、橋梁成分、水閘們、運輸船只等成分件大空間計算長效機制防水及制紙烘缸、紙箱印刷輥、曲軸等鋼件的表皮偏磨的涂裝消除,還適廣泛用在濾波電容、電瓷職業的電極材料涂裝等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

耐磨涂層模塊 Coating function

前提澳大利亞F.N.LONGO對熱靜電粉末噴涂鋁層的類型技術,鋁層按的功能可涵蓋:

1、耐磨性能損納米納米鍍層。涉及抗粘有破損、表明疲憊值破損納米納米鍍層和耐沖濁納米納米鍍層。在當中有現象有抗高溫(<538C)偏磨和抗溫度過高(538~843C)破損耐磨涂層之分。

2、耐耐高溫抗陽極鈍化耐磨金屬涂層。這類耐磨金屬涂層有耐高溫方式(各舉有陽極鈍化氣息、腐化性實驗室氣體、低過843℃的沖蝕及熱障)和熔融廢金屬進程(里面有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所使用的鍍層。

3、抗細顆粒物質量和浸漬侵蝕性鋁層。細顆粒物質量侵蝕性涉及到產業環境、鹽性環境、田野環境等會導致的侵蝕性;浸漬侵蝕性涉及到可食用談水、非可食用談水、熱談水、茶水、化工和美食加工生產等會導致的侵蝕性。

4、電導和電容表層。此種表層主要用于電導、電容和攔截。

5、灰復尺碼涂膜。這涂膜用來鐵基(可車削加工與可切削的碳素鋼和耐蝕鋼)和彩色塑料(鎳、鈷、銅、鋁、鈦及你們的合金類)包裝品。

6、機械裝備元器件摩擦把控好鍍層。這類鍍層可磨。

7、耐藥劑學侵蝕鋁層。藥劑學侵蝕具有很多酸、堿、鹽,很多高分子物和很多充分藥劑學媒質的侵蝕。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

靜電噴涂裝備系例

產品的性能 Product features

快速路焊弧靜電粉末靜電粉末噴涂機這是我企業科研規劃設計的一類物料。它是以電行成焊弧為供暖系統,將復合絲熔化,以減少室內空氣來做霧化及水冷卻,將需靜電粉末靜電粉末噴涂用復合絲吹成微細顆粒狀,快速路噴向根據數據預處理產品從表面,贏得佳金屬涂層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

實用使用范圍 Applicable scope

1. 塔桿、公路橋梁、水攔污柵、船泊等鋼結構建筑類型噴鋅噴鋁防潮。

2. 造紙業烘缸、uv打印機彩印輥、曲軸等鋁件外表面磨花的噴涂工藝休復。

3. 電容器、電瓷業內的電極片噴涂工藝等。

4. 煤氣鍋爐四管、制粉系統(高壓離心風機風機葉輪及蝸殼)、滾軸、烘缸、軸類、摸具等防磨防腐處理噴涂工藝層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機械設備款型Model

STR-400

STR-400A

STR-250-D

輸入電流電壓Input voltage

3相AC380V、50Hz

固定內容輸出工作電壓Rated output power

18kw

13kw

7kw

固定電流量Rated current

400A

300A

250A

打出端電壓Output voltage

21~45V

18~42V

14~36V

 

環境下率Load rate

60%

電流電壓緩解級數Voltage regulation series

粗、細調各3檔、共9檔

外觀設計盡寸Envelop dimensions

600×460×850

質量Weight

215kg

195kg

140kg

隔熱定級Insulation class

E

 

其主要高技術主要參數 Main technical parameters

噴涂工藝建材

Spray materials

線纜直徑怎么算

Wire diameter(mm)

長用運行電流量

Common working current(A)

輕載電阻值

load voltage(V)

選取大氣帽直徑

Choose air hat caliber(mm)

粉末噴涂速率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金屬絲Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

裝飾管板Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎳鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機器裝置由快速路電孤焊接噴槍、電孤焊接噴涂料電壓構成的。另需相互配套機器裝置:熱空壓力縮機、熱暖空氣空氣濾芯、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

冷空氣的壓力

Air pressure

手機輸入電

Input power

內容輸出耗油率

Output power

讀取變壓器空載電壓電流

Load voltage output

外接電源自重

Power weight

整改線電壓

Adjusting voltage

>0.5Mpa

380V(三相四線制)50HZ

16KW

18-44V

178kg

0-24V

 

使用分離式式電氣控制氣、電控制開關,運作更簡單,可達到長空距登高選擇題。

水粒子起飛高速度達420m/s之上。

心軸熱空氣高速度達600m/s。

金屬涂層堆積率高于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍稱重

Gun weight

新鮮空氣負擔

Air pressure

暖空氣需求量量

Air consumption

送絲吸引力

Send silk gravity

控速范圍內

Speed range

設置的電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速變速

≤24V(交流電)

 

噴漆機器設備系類

1、焊弧噴漆機基本用作鋼空間結構的大占地面防腐材料及偏磨或手工加工疏漏的機械部件表面層維修和配制電容器導電表層等。

2、大部分靜電粉末噴涂產品:鋅、鋁等。

3、表明各種情況能力的加工需用,該電孤噴槍可規定在車床上對游戲規則的大工件表面來進行噴涂料。

4、適用人群拉式脈沖噴槍,推式脈沖噴槍也可讓用。

5、該電源模塊將噴槍工作操縱、送絲變速、固體管道閥門集渾身是佳的電孤噴噴砂產品。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電噴砂:
電弧放電放電線纜靜電粉末噴塑一項結合在一起了熔接技木的簡便性和輕便性的熱靜電粉末噴塑技木,僅僅不錯的漆層整理技木真實上會在其他地點便于地運行。其次,電弧放電放電靜電粉末噴塑控制系統的給料機專業能力使之會比較好地應用軟件于大空間漆層整理形式,列如中型產品的鋼構類型和中型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤電子線熱噴塑將電子線根除溶化、霧化吸入,并將液滴發射式到鋁件界面。該方法運用電孤進行加熱,而都是運用氧-燃劑焰火汽化廢金屬。在另一個雙股設計里,電孤鼓勵這兩個填裝了需噴塑物質的電子線反相極頭,電子線的穿插點一直準確定位在減小熱空氣發射式頭前頭,當電孤有的熱氣溶化電子線,發射式頭將熔融液滴噴進鋁件界面。機械性上料器將四種電子線繼續供應給以確保電孤噴塑和汽化建材的市場均衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各種各樣零部件防防、抗腐蝕的系統。為以避免零部件從表皮的陽極氧化,既往一半都按照涂料守護,其抗腐蝕年頭一半在3-5年,故而要求總是性使用維修部、新車護理,浪費大批人工手動操作人力。現按照零部件從表皮噴砂后噴鋅、再做漆制作工藝充分守護,抗腐蝕年頭電動車續航30年之內暫時無法新車護理。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。